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Maintenance Management

Undercarriage and Ground Engaging Tool Management

Undercarriage is commonly the largest single maintenance cost on a tracked machine, and most of that cost is decided by how the machine is operated and how the tracks are tensioned rather than by the hours it has run. This course targets those two. Delegates work through undercarriage components and how each wears, covering track chain, shoes, rollers, idlers and sprockets and the wear relationship between them. Measurement is addressed practically, including the wear gauges and percentages that turn inspection into a replacement plan. Track tension is covered as the adjustment with the largest cost consequence in either direction. Operating practice is addressed directly: turning, side slopes, reversing and travel speed, and what each does to wear rate. Ground conditions and material abrasiveness are covered. Ground engaging tools follow, including bucket teeth, adapters, cutting edges and the retention systems that fail. Replacement timing and rebuild options are addressed. The course closes on cost per hour, on operator feedback and on machine application matching.

Course objectives

  • Explain how each undercarriage component wears and interacts
  • Measure wear and convert inspection into a replacement plan
  • Set track tension and understand the cost of getting it wrong
  • Relate turning, slopes and travel speed to wear rate
  • Account for ground conditions and abrasiveness
  • Manage bucket teeth, adapters, edges and retention systems
  • Time replacement, cost per hour and match machine to application

Who should attend

  • Plant maintenance supervisors and technicians
  • Mine and quarry equipment managers
  • Earthmoving contractors
  • Machine operators and trainers
  • Procurement staff buying undercarriage and wear parts

Course outline

  1. 01Decided by operation, not hours
  2. 02Chain, shoes, rollers, idlers and sprockets
  3. 03Wear relationships between components
  4. 04Measurement, gauges and percentages
  5. 05Track tension in both directions
  6. 06Turning, slopes and travel speed
  7. 07Ground conditions and abrasiveness
  8. 08Teeth, adapters, retention, replacement timing and cost per hour

Scheduled sessions

Scheduled sessions for Undercarriage and Ground Engaging Tool Management
DatesVenueFormatPriceRegister
14 to 15 October 2026Kampala, UgandaClassroomUSD 795 per delegateRegister Now
17 to 18 December 2026Gaborone, BotswanaClassroomR11,950 per delegateRegister Now
6 to 7 January 2027Dar es Salaam, TanzaniaClassroomUSD 795 per delegateRegister Now
8 to 9 February 2027Harare, ZimbabweClassroomUSD 795 per delegateRegister Now
23 to 24 March 2027Pretoria, South AfricaClassroomR11,950 per delegateRegister Now
30 to 31 March 2027OnlineOnlineR6,500 per delegateRegister Now

Undercarriage and Ground Engaging Tool Management

From R6,500

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