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Maintenance Management

Total Productive Maintenance and Autonomous Maintenance

Most equipment losses are small, frequent and invisible in a maintenance report because they are absorbed by operators who work around them, and a maintenance department alone cannot see or fix them. This course covers the approach that involves the people at the machine. Delegates work through the six major losses and overall equipment effectiveness, measured honestly rather than to produce a flattering number. Autonomous maintenance is covered step by step, from initial clean and the defects it exposes through to operator standards. Planned maintenance, focused improvement and early equipment management follow. The training and skill development that autonomous maintenance requires is addressed, since it fails without it. The course closes on implementation sequencing and on why most programmes stall.

Course objectives

  • Identify the six major losses and calculate equipment effectiveness honestly
  • Run the autonomous maintenance steps from initial clean onward
  • Expose and address the defects an initial clean reveals
  • Set operator standards for cleaning, inspection and lubrication
  • Integrate planned maintenance and focused improvement
  • Build the operator skill the approach depends on
  • Sequence implementation and avoid the causes of stalling

Who should attend

  • Maintenance and production managers
  • Operators taking on maintenance tasks
  • Improvement and operational excellence staff
  • Maintenance planners and supervisors
  • Plant managers sponsoring a programme

Course outline

  1. 01Small losses absorbed by operators
  2. 02The six major losses
  3. 03Overall equipment effectiveness measured honestly
  4. 04Autonomous maintenance and initial clean
  5. 05Defect exposure and countermeasures
  6. 06Operator standards and skill development
  7. 07Planned maintenance and focused improvement
  8. 08Early equipment management and implementation

Scheduled sessions

Scheduled sessions for Total Productive Maintenance and Autonomous Maintenance
DatesVenueFormatPriceRegister
28 September to 2 October 2026Lagos, NigeriaClassroomUSD 1,325 per delegateRegister Now
5 to 9 October 2026Maputo, MozambiqueClassroomUSD 1,325 per delegateRegister Now
23 to 27 November 2026Johannesburg, South AfricaClassroomR19,950 per delegateRegister Now
14 to 18 December 2026Dar es Salaam, TanzaniaClassroomUSD 1,325 per delegateRegister Now
4 to 8 January 2027Durban, South AfricaClassroomR19,950 per delegateRegister Now
25 to 29 January 2027OnlineOnlineR8,500 per delegateRegister Now

Total Productive Maintenance and Autonomous Maintenance

From R8,500

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