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Maintenance Management

Theory of Constraints

Every system has one constraint that sets its output, and improving anything else produces local efficiency, more inventory and no additional throughput, which is why so many improvement programmes report gains the income statement never shows. This course covers finding and exploiting the constraint. Delegates work through the five focusing steps, identifying the constraint from flow and queue evidence rather than opinion, and exploiting it so that it never stops for a reason within your control. Subordinating everything else is covered, since this is the step organisations resist. Elevating and the danger of the constraint moving follow. Throughput accounting is introduced as the measurement that makes these decisions visible. The course closes on applying the approach to projects and to service operations.

Course objectives

  • Identify the constraint from flow and queue evidence
  • Exploit the constraint so it never stops avoidably
  • Subordinate other processes to the constraint
  • Elevate the constraint and anticipate where it moves next
  • Use throughput accounting to evaluate decisions
  • Recognise local efficiency that produces no throughput
  • Apply the approach to project and service environments

Who should attend

  • Operations and production managers
  • Improvement and planning practitioners
  • Supply chain and scheduling staff
  • Project managers with resource contention
  • Finance staff evaluating improvement claims

Course outline

  1. 01Gains the income statement never shows
  2. 02Systems, constraints and throughput
  3. 03Identifying the constraint
  4. 04Exploiting the constraint
  5. 05Subordinating everything else
  6. 06Elevating and the moving constraint
  7. 07Throughput accounting
  8. 08Application to projects and services

Scheduled sessions

Scheduled sessions for Theory of Constraints
DatesVenueFormatPriceRegister
8 to 10 March 2027OnlineOnlineR6,500 per delegateRegister Now
22 to 24 March 2027Johannesburg, South AfricaClassroomR14,950 per delegateRegister Now
29 to 31 March 2027Cape Town, South AfricaClassroomR14,950 per delegateRegister Now

Theory of Constraints

From R6,500

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