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Maintenance Management

Predictive Maintenance and Digital Twin Technologies

This course examines how sensor data, machine learning, and digital twin models are moving maintenance from calendar-based intervention to condition-based and predictive intervention. Delegates explore practical entry points for African plants with mixed legacy and modern equipment, including low-cost sensor retrofits and cloud-based analytics platforms. The course is technology-aware but strategy-led, focusing on business case, data quality, and change management rather than vendor hype.

Course objectives

  • Explain the difference between preventive, condition-based, and predictive maintenance approaches
  • Identify suitable pilot assets and sensor strategies for predictive maintenance programmes
  • Understand the role of digital twins in simulating asset behaviour and forecasting failure
  • Assess data quality, connectivity, and integration requirements for predictive maintenance
  • Build a business case and phased rollout plan for predictive maintenance adoption

Who should attend

  • Reliability and maintenance engineers
  • Plant digitalisation and automation specialists
  • Maintenance managers exploring predictive programmes
  • Instrumentation and control engineers
  • Asset performance management analysts

Course outline

  1. 01From reactive to predictive: the maturity curve of maintenance technology
  2. 02Sensor selection, retrofitting, and data acquisition fundamentals
  3. 03Digital twin concepts and their application to critical asset monitoring
  4. 04Analytics platforms, alarm thresholds, and machine learning basics for maintenance
  5. 05Data quality, cybersecurity, and integration with existing CMMS and control systems
  6. 06Building the business case, pilot design, and scale-up roadmap

Scheduled sessions

Scheduled sessions for Predictive Maintenance and Digital Twin Technologies
DatesVenueFormatPriceRegister
24 to 26 February 2027Victoria Falls, ZimbabweClassroomR11,995 per delegateRegister Now
22 to 24 April 2027Dar es Salaam, TanzaniaClassroomR11,995 per delegateRegister Now
1 to 3 May 2027Kigali, RwandaClassroomR11,995 per delegateRegister Now
23 to 25 May 2027Dubai, UAEClassroomR11,995 per delegateRegister Now