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Manufacturing and Production

Cosmetics and Personal Care Product Manufacturing

Personal care products are applied to skin, sold on how they feel and regulated on what they may claim, so a formulation has to satisfy chemistry, sensory expectation and a regulator at the same time. This course covers all three. Delegates work through emulsion science in practical terms: oil in water and water in oil systems, emulsifier selection, and the phase behaviour that decides whether a cream separates in a warehouse. Manufacturing follows, covering phase preparation, heating, homogenisation and the cooling profile that sets texture. Preservation is treated seriously, including preservative systems, challenge testing and why an underpreserved product is a health risk rather than a quality problem. Water quality and plant hygiene are addressed. Surfactant based products, shampoos and washes, are covered. Actives, claims substantiation and stability follow. Packaging compatibility is addressed. Regulatory requirements including ingredient listing and restricted substances are covered. The course closes on batch records, on scale up and on complaint investigation.

Course objectives

  • Design oil in water and water in oil emulsions that stay stable
  • Select emulsifiers and predict phase behaviour
  • Manufacture through phase preparation, homogenisation and controlled cooling
  • Build preservative systems and verify them by challenge testing
  • Formulate surfactant based shampoos and washes
  • Substantiate claims and prove stability and packaging compatibility
  • Meet ingredient listing rules and investigate complaints

Who should attend

  • Cosmetic formulators and product developers
  • Production supervisors in personal care manufacturing
  • Quality assurance and microbiology staff
  • Regulatory staff in cosmetics
  • Entrepreneurs manufacturing skin and hair products

Course outline

  1. 01Chemistry, feel and a regulator
  2. 02Emulsion types and emulsifier selection
  3. 03Phase behaviour and separation risk
  4. 04Phase preparation and homogenisation
  5. 05Cooling profile and texture
  6. 06Preservation and challenge testing
  7. 07Shampoos and surfactant systems
  8. 08Claims, stability, packaging compatibility and complaints

Scheduled sessions

Scheduled sessions for Cosmetics and Personal Care Product Manufacturing
DatesVenueFormatPriceRegister
7 to 9 October 2026Mbabane, EswatiniClassroomR14,950 per delegateRegister Now
2 to 4 November 2026Nairobi, KenyaClassroomUSD 995 per delegateRegister Now
1 to 3 February 2027Windhoek, NamibiaClassroomR14,950 per delegateRegister Now
17 to 19 February 2027OnlineOnlineR6,500 per delegateRegister Now
29 to 31 March 2027Johannesburg, South AfricaClassroomR14,950 per delegateRegister Now

Cosmetics and Personal Care Product Manufacturing

From R6,500

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