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Inspection, Integrity and Corrosion

Corrosion Monitoring in Production and Process Operations

Corrosion is managed on the evidence of monitoring, and monitoring badly placed or badly interpreted produces confidence without protection. This course covers doing it well. Delegates work through the corrosion mechanisms that occur in production and process service, then through the monitoring techniques available: weight loss coupons, electrical resistance and linear polarisation probes, ultrasonic thickness measurement, hydrogen flux and chemical analysis of process fluids. Location selection is treated as the decisive variable, since a probe in the wrong place measures nothing useful. The course covers inhibitor programmes and their verification, and closes on turning monitoring data into an inspection and integrity decision.

5 day course

Course objectives

  • Identify the corrosion mechanisms present in production and process service
  • Select monitoring techniques appropriate to the mechanism
  • Place coupons and probes where they will measure something useful
  • Interpret weight loss, resistance and polarisation data
  • Use fluid analysis and hydrogen flux as corrosion indicators
  • Verify that an inhibitor programme is actually working
  • Convert monitoring data into an inspection and integrity decision

Who should attend

  • Corrosion and integrity engineers
  • Production and process engineers
  • Laboratory staff analysing process fluids
  • Inspection and maintenance personnel
  • Chemical treatment and inhibitor specialists

Course outline

  1. 01Corrosion mechanisms in production service
  2. 02Weight loss coupons
  3. 03Electrical resistance and linear polarisation probes
  4. 04Ultrasonic thickness measurement
  5. 05Hydrogen flux and process fluid analysis
  6. 06Location selection as the decisive variable
  7. 07Inhibitor programmes and verifying them
  8. 08From monitoring data to an integrity decision

Scheduled sessions

Scheduled sessions for Corrosion Monitoring in Production and Process Operations
DatesVenueFormatPriceRegister
4 to 8 January 2027Nairobi, KenyaClassroomUSD 1,325 per delegate
25 to 29 January 2027Johannesburg, South AfricaClassroomR19,950 per delegate
15 to 19 February 2027Pretoria, South AfricaClassroomR19,950 per delegate
1 to 5 March 2027Accra, GhanaClassroomUSD 1,325 per delegate
8 to 12 March 2027OnlineOnlineR8,500 per delegate
15 to 19 March 2027Port Louis, MauritiusClassroomUSD 1,325 per delegate

Corrosion Monitoring in Production and Process Operations

From R8,500

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